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Customized Conveyor Belt Factory Direct with Reliable Performance and Long Service Life
YUFENG Customized Conveyor Belt is a tailor-made industrial rubber conveyor belt developed according to conveying distance, material characteristics, installation layout, operating temperature, and other project-specific requirements. Unlike standard conveyor belts with fixed specifications, customized belts allow the carcass, belt width, cover thickness, surface pattern, structural configuration, functional rubber compound, and fixed length to be adjusted according to the application.
YUFENG provides customized solutions based on EP, NN, and steel cord reinforcing structures, combined with virgin rubber and high-adhesion bonding materials. Customized configurations can cover smooth belts, patterned belts, corrugated sidewall belts, pipe conveyor belts, bucket elevator belts, anti-tear belts, and special-performance belts for mining, cement, chemical, grain, logistics, and other industrial applications.
Customized Conveyor Belt Classification
Carcass Customization
The reinforcing carcass can be selected according to conveying distance, tensile load, belt flexibility, and required elongation. YUFENG provides EP polyester fabric, NN nylon fabric, and galvanized steel cord structures with grades ranging from EP100–EP1000, NN100–NN800, and ST630–ST6300.
Surface Pattern Customization
The working surface can be manufactured as smooth, rough top, chevron, V pattern, dotted, diamond, or other specified textures. Pattern height and spacing can be adjusted according to conveying angle, material characteristics, and required anti-slip performance.
Structural Customization
The belt can incorporate corrugated sidewalls, transverse cleats, tubular pipe structures, bucket mounting holes, transverse anti-tear steel wire mesh, reinforced edges, and other special structures according to the conveyor design.
Functional Formula Customization
YUFENG can configure wear-resistant, flame-retardant, anti-static, high-temperature, oil-resistant, acid-alkali-resistant, low-temperature-resistant, and food-contact rubber compounds according to the actual operating environment.
Size Customization
Belt width, cover thickness, fixed cutting length, edge dimensions, and other physical parameters can be adjusted to match existing conveyor frames or newly designed conveying equipment.
| Customization Category | Core Customizable Items | Applicable Working Scenario |
|---|---|---|
| Carcass Customization | EP/NN fabric, ST steel cord, fabric layers, tensile grade | Medium-short and ultra-long distance conveying |
| Surface Pattern Customization | Smooth, rough top, chevron, V, dotted, transverse cleat | Horizontal, inclined and steep-angle conveying |
| Structural Customization | Corrugated sidewall, tubular pipe, elevator punching, anti-tear mesh | Vertical lifting, enclosed conveying and bucket elevator systems |
| Functional Formula Customization | Wear, flame retardant, high temperature, oil, cold, food grade | Mining, cement, chemical, grain and specialized environments |
| Size Customization | Belt width, cover thickness, fixed length, edge reinforcement | Custom conveyor frame and equipment dimensions |
Customized Belt Series for Different Conveyor Layouts
Custom Smooth Flat Conveyor Belt
The smooth flat configuration is intended for conventional horizontal or low-angle bulk transportation. Carcass grade, rubber thickness, width, and functional rubber compound can be adjusted according to the material and conveyor load.
Custom Anti-Slip Pattern Conveyor Belt
Chevron, V, dotted, and other surface patterns can be molded according to conveying angle and material properties. Pattern height can be selected from 6 mm, 16 mm, 25 mm, and 32 mm standard options to improve material retention on inclined conveying lines.
Custom Corrugated Sidewall Conveyor Belt
Corrugated sidewalls and transverse cleats can be customized for steep-angle and vertical transportation. Sidewall height can range from 40–500 mm, while cleat type and spacing are adjusted according to material volume and lifting requirements.
Custom Tubular Pipe Conveyor Belt
Pipe conveyor configurations can be customized for enclosed transportation where dust control, curved layouts, or environmental separation is required. Pipe diameters can be configured from approximately Φ150–Φ800 according to the conveyor design.
Custom Bucket Elevator Belt
The bucket elevator configuration can include round or square bucket mounting holes with customized diameter and spacing. EP or steel cord carcasses can be selected according to lifting height, bucket load, and required tensile performance.
Special Performance Custom Belt
Special functional requirements can be combined within one customized belt, such as flame retardant plus anti-tear, high-temperature plus wear resistance, or oil resistance plus low-temperature flexibility, according to the actual working environment.
Customized Conveyor Belt Specifications
| Specification | Available Range or Option |
|---|---|
| EP Carcass | EP100–EP1000 |
| NN Carcass | NN100–NN800 |
| Steel Cord Carcass | ST630–ST6300 |
| Belt Width | 300–2600 mm |
| Top Cover Thickness | Customized from 1.5–12 mm |
| Bottom Cover Thickness | Customized according to structure and application |
| Fixed Length | Customized according to equipment requirements |
| Surface Style | Smooth / Rough Top / Chevron / V / Dotted / Diamond |
| Structural Options | Sidewall / Pipe / Elevator Punching / Anti-Tear / Reinforced Edge |
Carcass and Material Selection
EP Polyester Fabric
EP polyester fabric provides relatively low elongation, good dimensional stability, and suitable tensile performance for medium and long-distance industrial conveying. It is appropriate for many customized mining, cement, aggregate, and general bulk transportation systems.
NN Nylon Fabric
NN fabric provides greater flexibility and good transverse strength, making it suitable for conveyor arrangements requiring repeated bending or relatively small pulley diameters.
Galvanized Steel Cord
Steel cord reinforcement provides high tensile strength and very low elongation for heavy-duty and ultra-long-distance conveying applications. It is suitable for customized belts requiring high tension resistance and stable dimensions.
Functional Cover Rubber
Virgin natural rubber, NBR, EPDM, silicone, and other suitable compounds can be selected according to the required wear, oil, heat, cold, flame, and food-contact properties.
High-Adhesion Bonding Rubber
Customized high-adhesion skim rubber is used to bond the reinforcing carcass and special structures such as sidewalls, cleats, and patterned surfaces. The bonding compound is selected according to the rubber formulation and required operating conditions.
Customized Structural Features
Surface Pattern
The belt surface can be molded with smooth, rough top, chevron, V, dotted, diamond, and other specified patterns. Pattern dimensions can be selected according to conveying gradient and material characteristics.
Corrugated Sidewall
Sidewall height can be configured according to the required material capacity and lifting angle. The structure can be integrated with transverse cleats for steep-angle and vertical conveying applications.
Tubular Structure
For enclosed conveying systems, the belt can be manufactured with structures designed for pipe formation. The applicable pipe diameter and reinforcement arrangement depend on conveyor design and material throughput.
Bucket Punching
Round or square bucket mounting holes can be CNC processed according to customer drawings. Hole spacing, hole diameter, and hole positioning can be adjusted to match the bucket structure.
Anti-Tear Reinforcement
Transverse steel wire mesh can be incorporated between the carcass and cover rubber to limit longitudinal tear propagation in high-impact or sharp-material applications.
Edge Reinforcement
Thickened edge rubber can be added to reduce edge wear and improve resistance to repeated bending and lateral contact during conveyor operation.
Functional Customization for Different Environments
Wear Resistant Conveyor Belt
Wear-resistant rubber compounds can be selected for abrasive materials such as coal, limestone, aggregate, sand, and mineral products, with cover thickness adjusted according to material impact and wear intensity.
Flame Retardant and Anti-Static Conveyor Belt
Flame-retardant and anti-static formulations can be configured for underground coal mine applications and other working environments where fire and static electricity control are required. Applicable models can be manufactured according to MT/T668 requirements.
High Temperature Conveyor Belt
Heat-resistant rubber compounds can be selected for conveying hot materials. The maximum applicable temperature depends on the selected compound, belt structure, material temperature, and contact duration.
Oil and Chemical Resistant Conveyor Belt
NBR or other suitable compounds can be selected for applications involving mineral oil, lubricants, chemical liquids, or other media that may cause swelling or degradation of conventional rubber.
Low Temperature Conveyor Belt
Cold-flexible formulations can be selected for outdoor conveying in low-temperature environments. The applicable minimum temperature depends on the specific compound and actual operating conditions.
Food Grade Conveyor Belt
Suitable non-toxic and food-contact materials can be selected for grain, food, fruit, vegetable, and other food-processing applications. The required FDA or LFGB documentation should be confirmed according to the target market and material configuration.
Customized Manufacturing and Quality Control
Drawing-Based Production
YUFENG can manufacture customized belts according to customer CAD drawings, equipment dimensions, conveyor specifications, and defined working conditions. This allows the final belt structure to match the existing conveyor rather than requiring major equipment modifications.
Functional Material Testing
Customized rubber compounds can be tested according to the required application, including oil resistance, flame retardance, low-temperature performance, tensile properties, elongation, and adhesion.
Integrated Vulcanization
Custom patterns, sidewalls, cleats, ribs, and other rubber structures can be integrated with the belt body during vulcanization. This reduces dependence on secondary adhesive bonding between the customized components and the belt base.
Finished Belt Inspection
Finished products can be inspected for dimensional accuracy, tensile properties, interlayer adhesion, cover rubber performance, structural integrity, and other project-specific requirements before shipment.
Technical Performance of Standard Custom EP Conveyor Belt
| Performance Item | Standard Requirement | Test Standard |
|---|---|---|
| Elongation at Break of EP Carcass | ≥300% | ISO 6259 |
| Interlayer Peel Strength | ≥12 N/mm | ISO 2411 |
| Permanent Elongation Under Rated Load | ≤2.5% | DIN 22102 |
| Cover Rubber Abrasion Loss | ≤0.8 cm³/1.61 km | ISO 4649 |
| Custom Pattern / Sidewall Adhesion | No peeling after 10,000 bending cycles | Factory Dedicated Test |
Actual technical performance depends on the selected carcass, rubber compound, structure, dimensions, operating temperature, material characteristics, and conveyor design.
Standards and Certification
Conveyor Belt Standards
YUFENG Customized Conveyor Belt products are manufactured according to applicable ISO 14890, DIN 22102, DIN 22131, and GB/T 7984 requirements depending on belt construction.
Coal Mine Safety Requirements
Customized flame-retardant and anti-static belts for underground coal mining can be manufactured according to MT/T668 requirements, subject to the final configuration and applicable testing scope.
Food Contact Requirements
Food-grade customized belts can be produced using materials selected according to FDA and LFGB requirements. The exact certification depends on the selected material, product structure, and destination market.
Export Documentation
Available documentation can include ISO9001 quality management certification, CE export documentation, SGS raw material or performance test reports, coal mine safety documentation, and food-contact certification according to product configuration.
Splicing and Installation of Customized Conveyor Belts
Hot Vulcanization Splicing
For permanent joints, the belt ends are prepared according to the customized fabric ply or steel cord layout, while care is taken not to damage patterned areas, sidewalls, cleats, or bucket holes. Matching high-adhesion bonding rubber is installed before controlled vulcanization.
Mechanical Fastener and Cold Repair
Mechanical fasteners can be used for rapid installation or emergency situations, while cold adhesive repair is intended for localized abrasion and temporary repair. These methods should not replace properly designed permanent joints for demanding heavy-load applications.
Supporting Roller Arrangement
Customized belts should use compatible conveyor rollers according to the belt structure. Heavy-duty PU impact rollers are suitable for high-drop loading points, self-aligning rollers can be installed on long conveying lines, and sidewall or pipe belts require their corresponding supporting roller configurations.
Matching Conveyor System Products
Conveyor Belt Series
YUFENG can supply standard and customized Fabric Conveyor Belt, Steel Cord Conveyor Belt, Sidewall Conveyor Belt, Pipe Conveyor Belt, Chevron Conveyor Belt, Elevator Belt, and Rough Top Conveyor Belt products.
Conveyor Roller Series
Available supporting rollers include trough rollers, impact rollers, self-aligning rollers, return rollers, HDPE anti-corrosion rollers, and customized roller configurations according to conveyor drawings.
Auxiliary Rubber Products
Wear-resistant rubber sheets, conveyor skirting, vulcanization repair adhesives, and patch kits can be supplied for installation, maintenance, and field repair.
HDPE Pipeline Products
HDPE water pipes and dredge pipes can be supplied for auxiliary fluid transportation in mining and industrial projects requiring combined procurement.
CAD-Based Custom Processing
YUFENG can modify belt dimensions, structures, rubber formulations, patterns, sidewalls, punching arrangements, and reinforcement according to customer drawings and specified operating conditions.
Packaging and Storage
Narrow Customized Rolls
Customized belts approximately 300–800 mm wide can be wound onto solid paper cores and protected with waterproof plastic film and woven outer packaging.
Wide Heavy Customized Rolls
Wide steel cord customized belts from approximately 1000–2600 mm can be reinforced with steel strapping, covered with protective tarpaulin, and loaded onto heavy-duty wooden pallets.
Pre-Punched and Pre-Patterned Sections
Customized short sections with punched holes or molded patterns can be separated with foam or other protective materials to reduce surface scratches and deformation during transportation.
Storage Requirements
Customized conveyor belts should be stored horizontally in a dry and ventilated warehouse with a recommended stacking height of no more than 1.2 m. Prolonged exposure to sunlight, rainwater, excessive heat, and chemical solvents should be avoided.
How to Request a Customized Conveyor Belt
Conveying Parameters
Provide the conveying distance, lifting angle, hourly throughput, maximum material lump size, belt speed, and conveyor layout where available. These parameters help determine the required carcass strength and structural configuration.
Belt Configuration
Specify the preferred carcass type, belt width, surface pattern, cover thickness, structural requirements, and any sidewall, cleat, pipe, elevator, or anti-tear requirements.
Working Conditions
Provide the operating temperature, contact medium, oil or chemical exposure, fire risk, material abrasiveness, moisture level, and other environmental factors that affect rubber compound selection.
Custom Dimensions
Provide the required fixed length, cover thickness, punching dimensions, sidewall height, cleat dimensions, or other specific measurements according to the conveyor drawing.
Order and Delivery Information
Provide the total quantity and target delivery port so that YUFENG can evaluate production requirements, packaging, and shipment arrangements.
YUFENG Global Contact Information
jayce@yuphengbelt.com
WhatsApp / WeChat / Mobile
+86 15318787602
Factory Address
Xiagou Villege, ETDZ, Qingdao, Shandong, China
YUFENG is a professional Customized Conveyor Belt manufacturer and supplier in China. We have an experienced sales team, professional technicians, and an after-sales service team.
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