Factory Direct Solid Woven Conveyor Belt for Mining and Quarry Applications

Integral Fabric Core

The solid woven carcass eliminates traditional multi-layer bonding interfaces. This structure prevents separation between plies when the belt experiences repeated bending, heavy impact and sudden loading conditions.

The high-tenacity polyester and nylon mixed yarn system provides excellent tensile strength while maintaining flexibility around conveyor pulleys. This allows the belt to operate reliably in complex underground roadway layouts.

PVC and PVG Selection

Different mining environments require different cover materials. YUFENG provides both PVC and PVG solid woven belt solutions according to material impact level, abrasion conditions and conveying requirements.

Underground Coal Transportation

Standard flame-retardant and anti-static PVC solid woven belts are designed for general coal transportation applications. They provide stable performance under underground safety requirements and are suitable for normal temperature conditions from -20℃ to +60℃.

Heavy Impact Conveying

Heavy-duty PVG solid woven belts are developed for environments involving large lump materials and frequent impact loading. The additional rubber working cover improves resistance against gouging, penetration and surface abrasion.

Special Environment Solutions

YUFENG also provides customized solid woven belt solutions for special conditions including high temperature, oil exposure and extremely cold environments.

Modified compounds can be selected for applications requiring temperature resistance up to 120℃, oil resistance against mineral oil and grease, or flexibility under low-temperature conditions down to -40℃.

Belt Structure Adjustment

YUFENG supports customization of carcass strength grade, belt width, PVC or PVG structure, rubber cover thickness and special functional compounds. The available strength range covers 680N/mm to 3150N/mm to meet different underground transportation requirements.

For PVG models, customers can select customized rubber working cover thickness from 1.5mm to 6mm according to abrasion and impact requirements. Additional reinforcement layers can also be integrated for severe lump material feeding conditions.

Functional Performance Modification

According to different mining environments, YUFENG can provide functional modifications including flame-retardant and anti-static performance, oil resistance, high-temperature resistance, low-temperature flexibility and enhanced impact resistance.

These customized solutions help mining operators select the most suitable belt structure according to material characteristics, temperature range and underground working conditions.

Mechanical Fastener Joint

Mechanical fastener splicing is commonly used for underground conveyor maintenance because it allows faster installation and repair. During installation, the belt ends should be cut evenly, keeping the woven carcass structure intact without damaging internal fibers.

High-strength mining belt fasteners should be installed with uniform pressure to avoid uneven stress concentration. After joint completion, tension testing should be conducted before normal operation.

Hot Vulcanization Joint

For main haulage conveyors requiring permanent high-strength connections, hot vulcanization splicing provides a stronger and smoother joint solution.

During vulcanization, the surface coating is removed carefully while protecting the solid woven core. The two belt ends are accurately aligned and bonded with dedicated vulcanization materials under controlled temperature and pressure conditions.

A properly completed vulcanized joint can achieve joint strength close to the original belt performance, making it suitable for key underground transportation systems.

Conveyor System Matching

To maximize service life, YUFENG recommends matching solid woven belts with suitable conveyor components, including impact idlers, trough rollers and deviation correction devices.

For heavy lump material applications, buffer impact rollers should be installed at feeding points to reduce direct impact on the belt surface. Long-distance underground conveying systems should also include proper tracking devices to prevent edge damage caused by belt deviation.

Complete Belt Solutions

In addition to solid woven belts, YUFENG supplies sidewall conveyor belts, fabric conveyor belts, steel cord conveyor belts and patterned conveyor belts for different bulk material handling applications.

Mining Conveyor Accessories

Supporting products include impact idlers, trough carrying idlers, return idlers, self-aligning rollers, pulley assemblies, conveyor skirting rubber, wear-resistant rubber sheets, belt repair kits and mining belt fasteners.

Integrated Procurement Service

For international mining projects, YUFENG can arrange mixed-container shipments combining belts, idlers and related accessories. This helps customers simplify supplier coordination and reduce logistics costs.

Reinforced Textile Core

The solid woven carcass uses high-tenacity industrial polyester and nylon mixed warp-weft yarns. The integral weaving structure creates a strong single-layer belt core with improved resistance against impact and tearing.

PVC and Rubber Compounds

PVC type belts use virgin PVC resin combined with flame-retardant agents, anti-static additives and anti-aging modifiers. PVG belts add high-quality NR/NBR blended rubber covers to improve abrasion and impact resistance.

Quality Inspection

Each batch of fabric core, resin materials and functional additives undergoes laboratory testing before entering production. Tests include tensile performance, flame-retardant properties and surface anti-static resistance.

What is a solid woven conveyor belt?

A solid woven conveyor belt is an integral textile conveyor belt with a one-piece woven fabric carcass. The warp and weft yarns form a single solid core that is impregnated with PVC or PVG compounds to create a strong rubber-textile structure.

What is the difference between PVC and PVG solid woven belts?

PVC solid woven belts use PVC coating on both surfaces and are suitable for general underground transportation. PVG belts add a rubber working cover, providing improved abrasion resistance and impact protection for heavy-duty mining applications.

What strength grades can YUFENG supply?

YUFENG supplies solid woven belts with breaking strength grades from 680N/mm to 3150N/mm and widths from 400mm to 2200mm.

Are solid woven belts suitable for underground coal mines?

Yes. Solid woven belts are widely used in underground coal mining because of their flame-retardant, anti-static, impact-resistant and anti-delamination characteristics.

Can YUFENG customize special performance belts?

Yes. YUFENG can customize belts with oil resistance, high-temperature resistance, low-temperature flexibility, additional reinforcement layers and different PVG rubber cover thicknesses according to working conditions.

What certificates can YUFENG provide?

YUFENG provides ISO9001:2015 quality management certification and can offer CE, MSHA, TUV, CEMA standard compliance support and SGS inspection reports according to project requirements.